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t-die

maintenance

MAINTENANCE

A wound and a hollow are made have a long lip and manifold of the T-die if you use it for a

   long time. A frequent maintenance is necessary to maintain quality and the precision of

           the film product.

                            Because there is strong stone surface plate and crane, inspection &                                                             correction is possible with the considerably big T die. We're good at                                                           polishing and an abrasion correction, but a lip edge and the roll                                                               wound do the sudden local modified correspondence with the                                                                       partial plating, too.

                                                                                   lip abrasion, polishing, re-plating,partial plating,                                                                                                                             rust removing, resin cleaning of  the dice, heater                                                                                                                             exchange, lip bottle exchange, extruder                                                                                                                                              motor exchange, panel PLC update,                                                                                                                                                        cylinder screw exchange

                                                                                                                                                  etc...

maintenance
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test sample
TestSAMPLE
​for film

Test Sample​

 We can produce a film and a tube experimentally with facilities in our company. the resin which you cannot expect it in small size experimentally.

・5 layers of 600mm test

・2-axis extruder+pelletizer (pic 1,2)

・Medical tube molding device(pic 3)

・700mm width film device

・Multi-layer・Single-layer film device

   etc...

Machine

Relocation

 

relocation

Our company works on the transference installation of a film

device and the pellet device. I do not mind it at other companies and the old line either. A boost and traverse, transportation of

heavy goods, setting of the racks & second wiring of the panel,

the plumbing of the air duct, the plumbing of the water supply

and drainage

etc...

 

Achievements:

​・Large 2-axis extruder + disassembly and installation of film line

・Large 2-axis extruder + disassembly and installation of pellet line

・Φ115 single axis cylinder exchange

・Φ150 screw cleaning exchange

・Maintenance overseas large 2-axis extruder

・Disassembly and payment of large-scale kneader and calendar devices

Machine tool installation business: permission from the Governor

of Kanagawa Prefecture

(General-4) No. 89947

relocation
relocation
relocation
crane
relocation

flow analysis

Analysis service​

We are given the flow analysis of the T-die in trust based on resin data (viscosity, shear speed, temperature)

We can calculate an average of the speed again how speed changes when you change the resin and, besides, analyze it at a state or stay time of the inside pressure. I analyze the uncorking of the lip by the internal pressure, and the internal heat analysis by the position of the heater of the T-die for the high temperature now.
I perform the comparison between act and new idea analysis. Not only the T-die but also the screw analysis is possible.

We sketch your screw and can analyze the screw analysis.

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