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AX Molding Co., Ltd.
Specialized manufacturer of T-dies and feed blocks
We can handle a variety of applications, including high-precision thin film dies, sheet dies, and multi-layered products.
Tube/Multi-lumen tube
*Multi-lumen tube (multi-hole tube): A tube with multiple round or irregular lumens
①一貫開発でリードタイムを最短化
金型・装置メーカーとして培った設計力と、チューブ押出の製造技術を一体で最適化します。
初期設計から試作・量産までを同じチームが一貫して担当することで、開発リードタイムを最短化し製品化までの時間を大幅に短縮できます。
・短納期に対応する金型成形体制（自社金型製造＋外注ネットワーク）
・試作と量産を同一設備で最適化する運用
②高難度成形を支える技術基盤
特殊ルーメン、極細径、単体材・混錬材など、医療向けチューブの開発で蓄積した豊富なノウハウがあります。
材料特性と金型・成形条件の関係を深く理解し、難易度の高い仕様も再現性の高い形で実現します。
・材料特性を踏まえた金型設計
・極細径・特殊形状の実績多数
・社内開発した特殊ルーメン専用装置を活用
<Development and Prototyping (R&D, Medical, and Industry)>
1) Range of support (approximate)
・Material: PP, PE, TPU, Pebax, PFA, etc.
・Size: Outer diameter φ1mm or less to φ100mm ・Forming technology: Single lumen/multi-lumen tube (vacuum sizing method, internal pressure air method)
Multilayer tubes, braided tubes, coating molding equipment: tube molding equipment, braided tube molding equipment, electric wire equipment
Other incidental equipment (visual inspection equipment, regulator panel, etc.)
2) Development track record/case studies
#Development #Production Equipment | PE (Polyethylene) | In-line inspection and sorting of finished and defective products
・Challenge: Manual sorting of parts with dimensional variations or poor appearance is inefficient (automatic sorting)
・Response: In-line dimension (outer diameter, wall thickness, inner diameter) and appearance inspection is performed,
Design a function to sort products on the conveyor belt based on each error output.
・Effects: ・Prevention of defective products → Significant reduction in complaints and re-inspections
・Reduce start-up time/setup loss → Dimension inspection/judgment time reduced to almost zero
・Improved yield → At the same time, reduced scrap volume
・Reduce labor costs → Minimize inspectors
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